Archive for the 'Wylie 39' Category

May 05 2010

Sailboat Heat Exchanger Problems and Repair

One fine day, I started the engine of the sailboat and saw the temperature continue to rise–rather than holding at its normal low temperature.  Upon further inspection, there was about a gallon of lovely, green anti-freeze sloshing around in the bilge–and, the culprit was the heat exchanger.

Cooling on a sailboat (or powerboat) is a bit different than your car, but the principle is the same.  Sea water is too rough and has too many particulates to circulate through the machined parts of your motor (plus salt water electrolysis can eat away internal parts of the motor), so a closed system with freshwater is used.  This is exactly like your car.  The systems on sailboats even use anti-freeze to raise the freshwater boiling point to a higher temperature because–well, boiling water (steam) isn’t going to keep your engine cool.

The main difference between the two systems is that instead of a car radiator with its hundreds of internal cooling fins that uses fresh air from the car fan to decrease the temperature, a sailboat has a heat exchanger.  This little device has a series of tubes, and it runs sea water through some of them and fresh water through the others and heat from the fresh water is transferred to the sea water–which is then mixed with the exhaust and jettisoned out the back through the exhaust.

So, here’s the problem: at some point, the idle was set to a lower number on the motor–down to 600 RPM.  It probably happened at the boat yard during the last tune-up.  This is a normal idle for motors, but on the Universal M-25XPB.  The three-cylinder diesel shakes violently at 600 RPM.  Universal Diesel even recommends that the idle be set higher to 1100 RPM (I have since set it back to the correct settings of 1100 RPM).  All of that rattling around and vibration basically shook the fittings right off the heat exchanger–putting a pin-hole into the outer body in the process.

While it looks pretty simple and sounds pretty simple, and, in concept should BE pretty simple, there is a caveat.  A heat exchanger has a copper body, stainless steel bolts, brass water connectors, the pieces are soldered together, and even includes a pencil zinc.  It is the perfect example of what can happen when dissimilar metals are placed together (although the zinc is supposed to eradicate the electrolysis part of the equation).  I was concerned about finding someone who could do the work properly . . . .

Fortunately, one of my friends knew a metal craftsman.  We drove to his metal shop and as we were pulling in, a brand new, stainless steel swim platform/live-well combination was pulling out of the yard.  It was beautiful work and I felt better already.

The guy looked at the heat exchanger and all the pieces and said, “no problem.”  He said he would weld the brackets back together, clean everything, fix the pin-hole, solder everything back together, clean and pressure test everything–and, that it would be ready tomorrow afternoon–around 3pm.  At the time, my spanish was not good enough to negotiate the price, so my friend did it for me.  After a couple of rounds of friendly bartering, they agreed on $100. (I guess he wasn’t following the: Good work, Cheap, Fast: Pick Two” rule.)

And, here is the finished result.  So beautiful, I could photograph it on the settee–even painted the exact same color as the motor–classy.  It installed in about 45 minutes, and after the usual hose tightening and air-bubble bleeding, hasn’t leaked a bit and the motor has stayed nice and cool.  And, lastly, I hand-siphoned the spilled anti-freeze from the bilge and the local boat yard recycled it for a modest fee.

No responses yet

May 04 2010

The Baja Bash (and another Beautiful Cabo San Lucas Sunrise)

It has been quite a while since I have updated the blog–but, things have gotten a bit hectic.

There was a repair to the heat exchanger on the motor, the Tsunami from the earthquake in Chile, a trip into the Sea of Cortez with friends, lots and lots of client work (that has been the consuming part), and now, the preparation for the return trip home.

That list is a bit lengthy, unfortunately, but here it is:

  • Clean the filter screen in the fuel system
  • Clean debris from the bilge pump/screens and hoses. If that does not resolve the slow pumping problem, replace. I tested it the other day, and it was pumping slowly, if at all. It has power and you can hear it working. It is certainly not pumping the 500 gph rating. If the hoses are filled with gunk, it should return to normal operation once they are cleaned. If not, it must be repalced. Gotta have a bilge pump.
  • Mount the flag holder to the first spreader (a lashing–no drilling involved), and mount the radar reflector on the standing rigging. On the sail down, we attached the reflector and our courtesy flags to a halyard, but I took them down because the rolling from the waves caused this contraption to swing back and forth–and, it was resting against the spreaders–basically sawing through the halyard.
  • Change the oil in the motor. Bought the hand pump to remove the old oil in La Paz a few weeks ago. Have the new oil aboard, and purchased a new filter at a local store.
  • Sew temporary repairs to the first reef points and rig the second reef. On the way down, the winds were 45+ knots and we had to gybe. We made it through, but the reef points tore about an inch on two of the four. I’ll use the palm and waxed thread and sew those together to keep them from ripping any more and out of their insets. I’ll certainly need to reef on the bash back to San Francisco.
  • Tie down the front netting with heavier-duty line. The netting on the bow was fixed with plastic rings, and they simply cannot endure rough conditions. I purchased some nylon line and am sewing it to the railing for a more permanent fix.
  • Clean the bottom thoroughly, and replace zincs. I finished this yesterday (with the exception of the zincs)–and, it took about 1.5 hours. The last guy I paid was a friend of a friend, and he kinda took me for a ride. “Oh, yeah, it’s CLEAN.” Perhaps we simply have different definitions of “clean.” Regardless, it is super-clean now.
  • Mop the deck with fresh water. The sand blows all the time–it is a desert down here. Time to mop the deck and get all that dirt off.
  • Purchase 2 jerry cans for water. One of the two 25 gallon water tanks sprung a leak. The best idea would be to pull it and have it repaired, but that process may be cost-prohibitive. As an alternative, 2 more jerry cans of fresh water would suppliment the two that I already have and give me 24 gallons–one gallon less than the tank, and would cost hundreds less.
  • Buy the provisions. Already made the menu and shopping list.
  • Fuel up, and top off the water tanks.
  • Wait for a good weather window.

I’ll keep you posted as to the progress. For now, please enjoy this morning’s sunrise.

No responses yet

Feb 27 2010

Tsunami in Cabo San Lucas, Mexico

Today, around noon, two 4-foot tsunami waves from the earthquake in Chile hit Cabo San Lucas. I had early warning, pulled my anchor, and headed out for sea and deeper water (where the waves wouldn’t break), and didn’t really notice them come through.

The Port Captain closed Cabo San Lucas Harbor to all commercial activities, and the reports were that the observed wave height was 2 – 4 feet high as it passed the Galapagos Islands.

There was some damage to some of the boats in the marina (from the absence 4-foot drop after the waves came through–hitting their keels/motors on the ground), but nothing happened to either the boat or myself. In fact, I made the best of it, and had a wonderful sail in 12 – 15 knots of wind, and saw about 5 pods of humpback whales over the course of the day.

I’ll give a full report soon, but for right now: I am safe, back on the anchor in the bay of Cabo San Lucas, the boat is put away, and everything is fine.

One response so far

Jan 24 2010

Warning: The Death Star has Arrived

Tourism is the blood supply of Cabo San Lucas. It brings money, people, mega yachts, fishermen, and a huge supply of Nationals from all over Mexico to work. Without it, Cabo San Lucas would be the simple fishing town it was 30 years ago. There are two sources of tourism: the time shares and resorts, and cruise ships. On my previous two trips to Cabo San Lucas, I stayed once in a Beach resort, and the second trip, we stayed in a private condo. So, I had already been familiar with the former, and apparently, the largest producer of tourists. Now that I am anchored out in the bay, I have become intimately connected with the latter–the cruise-ships.

If you haven’t seen them before, these vessels are enormous. They are entire floating cities, complete with off-shore Casinos, medical facilities, shopping malls, exercise gymnasiums, your choice of restaurants, bars, discos, and vast neighborhoods of rooms. They hold some in the range of 5000 – 6000 people, and provide services for all of them. They arrive in the bay between 5:45am and 10am, and typically depart between 5pm and no later than 9pm. They never stay–Cabo’s fluky winds would spin them around their anchor dangerously considering that each one is hundreds of feet long. When they arrive at pre-dawn hours, they remind me of the first time the Death Star came into full view in the Star Wars movies–ominous, a giant object filled with people and things.

Once they arrive, the Port Captain sends out a representative to collect the necessary fees and complete paperwork and inspections, and then these huge cities start off-loading their precious tourist cargo. Entire portions of the Cabo San Lucas come alive in anticipation of the wandering groups of week-old friends who have arrived and seek a place to eat, a good margarita, and to purchase some silver or a cuban cigar–all the while engaging in the small-talk of new, but tightly-bound friendships.

In town, everyone knows about the cruise-ships. Everyone knows how many will be in-port today: two, four, just one . . . This is their business–to sell goods and services to tourists. The tourists staying at the resorts will still be sleeping. They invariably took advantage of the nightlife–something the cruise-ship guests miss because of the early departure times. So, the wandering hoards are coming from one source. Others aboard the cruise-ships go directly to the activities they have planned: snorkeling, jet ski rentals, a hi-speed water tour, para-sailing, sailing, and right now, whale watching.

My relationship with the cruise-ships is different, and I think, much more intimate than most. I can literally feel them arrive. Marishanna is a race-boat with no insulation, and so I often hear smaller boats motoring past, but the cavitation of the huge propellors of the cruise ships is unmistakable. Something I can hear from a few miles away. Once they are in port, the clanking of the giant chain links of their anchor is amplified and echoes through the water and into the metal parts of my boat.

It is both eerie and unmistakable . . . and a daily component of my morning routine since I arrived. 6am, clank, clank, clank, clank, clank, clank, clank, start the coffee, go above decks, survey the boat, check the anchor, and, well, you get the idea.

One response so far

Jan 22 2010

Marishanna has a clean bottom . . . .

Published by under Boat Maintenance,Wylie 39

You may not be able to tell, but Marishanna has a clean bottom.  I have been keeping fairly current with it–scrubbing the waterline, and softly sponging the underwater paint, but the other day, I noticed that there was only one zinc left on the prop shaft, and that it was nearly gone.  So, I hired a diver to come out and professionally clean the bottom of Marishanna, replace the zincs, and even coughed up a bit extra to have him scrub the bottom of the dinghy.

Zincs are metal attached to the boat that is lower on the chart of elements that all the other metals on-board.  If you have an electrical system, you have magnetic fields, and when you mix a magnetic field with sea water, it needs some place to go.  On boats, you put zincs and give this process something “to eat”–so, that the process will leave your brass, stainless steel, and other metals alone.  It is sort of a boat owner’s offering, if you will.

Once they are gone, your boat vitals are eroding (like the thru-hulls can be made of metal).  So, it is important to keep them replaced and current.  And, Marishanna’s zincs have been renewed–a fresh offering to the god of electrolysis.

Note: They really call them “Sacrificial Anodes

No responses yet

Jan 20 2010

Head Case: Emergency Rebuild of a Marine Toilette

Quick Update: Today required an emergency rebuild of the head–the toilet on board.  The problem wasn’t terrible–the plunger pulled free from the internal parts that do the plunging.  So, the repair looked like this:

Take everything apart, clean everything with vinegar as you go, retrieve the internal plunging parts and lost nut, lubricate insides of plunging tube with waterproof grease (should be good for the season, now), put everything back together, and test that it works and doesn’t leak . . . . Simple, but time consuming.

Everything went along smoothly.  You will have to take my word for it, however, it’s just not appropriate to be posting pictures of this one . . . .  😉

No responses yet

Jan 09 2010

Sailing Video: Sailboat Delivery from San Francisco to San Diego

Published by under The Adventure,Wylie 39

No responses yet

Jan 05 2010

Cabo San Lucas

I am a few posts behind . . . so, first of all, Happy New Years to all of you!!! 2009 seemed to be a big year for just about everyone I knew (myself included). I hope that when you look backwards, the good memories outweigh the bad ones, and if the converse is true, you learned a lot from the experiences.

I also hope that your 2010 is filled with hopes and goals, health, happiness and family. Form your idea, put it out into the universe, work like hell, and then be ready for it to happen. 2010 is going to be a good year for you–I can tell, already. 😉

Currently, I am still in Cabo San Lucas. When we arrived, the rest of the crew stayed for roughly a week, and then returned to their families, their jobs, and the United States–leaving me responsible for all aspects of the boat until we sail it back–at a date later to be determined.

After a week of being in the marina, tied to a dock, I was ready for a little quiet away from the 24-hour activity of the city. There is a dinghy aboard, and a dinghy dock at the marina, so I can go into town whenever I please, but a little privacy and separation would be great. Also, the prices at the IGY Cabo San Luis marina are exorbitant. The facilities are nice, but clearly MegaYachts pay the bills (and, yes, there was even one here with its own helicopter) and us little boats are an afterthought.

There was also a bit of excitement, on my part, for moving out into the harbor because I am excited to get a bigger taste of the cruising life. This is something I have tinkered with doing partially every year, and full-time when I retire . . . so, I might as well learn as much as I can while I am here.

The harbor itself is beautiful–especially at night. The lights of the resorts twinkle and reflect off the water. You can hear the music from the bars and resort clubs wafting through the night air. The first night at anchor, I made my dinner and marched up to the foredeck and took a seat. The air temperature was in the 80s, I was eating dinner and sipping a beer while watching the lights and listening to the free concerts. It was quite idyllic . . . .

The town of Cabo San Lucas is quite small, packed with American, Canadian and Australian ex-patriots, and very friendly. Although things are more expensive here than in some of the other, more rural Mexican towns (American prices for most things in tourist areas), the streets are clean, potable water can be found everywhere, comfort food, if desired, is easily obtained (although I never did find the slice of apple pie that I was craving around Christmas time), and every service imaginable is readily available.

From a boating perspective, two of the three chandleries that I have visited have been quite limited in their selection, and quite American in their prices. I am going to visit the third one this week . . . hopefully to be disproved with my generalizations.

Overall, Cabo San Lucas is an extremely safe, overly friendly, and quite fun town–with warm air temperatures, and warm water temperatures.

No responses yet

Dec 12 2009

Best Sailing of the Trip (and then the Doldrums) . . . .

6am came really early this morning. In fact, it was so early, our alarm clocks even missed it (and we all overslept). But, rise we did, and as a race crew, we are already intimately familiar with rigging the boat on the way to the startline. Fortunately, we discovered that the Grand Poobah responsible for the the start had, in fact, overslept, as well. Suddenly, we were like students who were late, but not really–the teacher was behind us . . . .

We had, in fact, rigged most of the boat the day and night before. All of the boat chores were completed. Things were secured. Other things were stowed. It was a pretty tight ship to begin with. In the darkness, however, I spotted the topping lift tha had snaked its way part of the way up the mast–and, that problem required sending someone aloft–and, Nathan was our guy.

After retrieving the topping lift, the wind was already following us and we wanted that spinnaker up as soon as possible. The Grand Poobah informed the fleet that we would have a rolling start, and we got that spinnaker up and the motor off immediately following.

What would transpire over the next few days had a dreamy, surreal quality to it. Nathan caught a second Yellowfin Tuna for the boat–not 45 minutes after sunrise. (We cleaned it immediately, but saved it for lunch/dinner. Sushi at 7am is a bit much.) The wind held steady at the low end of Marishanna’s performance range, and continued to build over the course of the next day and a half.

By the time our nighttime racing came around, the winds were blowing a steady 18knots. The waves were perfect. The angle of the wind was just right. We were holding at a steady pace of 10knots–it was phenomenal. We were smoking.

And, so was the entire fleet. We were all enjoying this perfect sailing weather: high speeds, comfortable rides, warm weather. All of us were ooohing and ahhhing each other on the radios . . . .

As we pulled within 20 miles of Cabo San Lucas, the wind came to a halt. Zero. Nothing. The water became a mirror. Our sails were limp. There wasn’t even a dark patch of water to chase.

In situations like this, the symptoms of someone affected with the racing affliction become most evident. The cruisers would say something along the lines of, “Hey, that wind was good while it lasted and got us really close. Time to turn on the engine. We’ll be there by breakfast.” It is a simple and practical statement. They are thankful for what they got.

Our response is akin to that child sitting at the table who won’t eat his brussel sprouts. “We are NOT turning on the motor. We’ll be disqualified from the sail-only division.” Period. Final. No arguments–from any of us.

And, so we sat. We watched as the cruisers motored past us. Fortunately, no one was close enough to wave, or say kindly things. But, we watched all the boats that he had worked so hard to overtake motor by and beat us to the showers and to breakfast.

And, we continued to sit. After about an hour, we got about 1 knot of boatspeed. And, then it was up to 2.5 knots, and then it was a little higher. All in all, it took us 6 hours to finish the remaining 20 miles to the finish line–our record-shattering attempts were in shambles, but our principles were intact.

We turned on the motor, gave the steering to Otto von Helm (our Auto Pilot), and the four of us sat on the foredeck, cracked beers, poured our offerings to King Neptune, and toasted a fantastic sail from San Diego to Cabo San Lucas, Mexico.

3 responses so far

Dec 11 2009

Beach Party/Fundraiser and the Amazing Band (name unknown)

As beautiful as Bahia Santa Maria is, it is blighted with poverty. The unimproved shacks of the people who live here permanenty are barely habitable by any standards. It is what they have, so I am not passing judgment, but it also the reason why the Baja Ha-ha organizers started fundraising for them each year.

To make things even more difficult for the people of Bahia Santa Maria, one of the hurricanes that missed Cabo San Lucas this year, veered north and hit this little village directly. So–what little they had got washed away by torrential rain and 100+ mph winds.

As a group, the Baja Ha-ha fleet offers some serious buying power (relatively speaking). There were 198 boats, and approximately 1000 sailors. So, this year, for the fundraising party, the locals hosted a fresh shrimp dinner–for 1000 people. We paid $15 and got a plate of locally caught and prepared food and we bought as much beer as we wanted at the same time . . . .

The surprise about the fundraiser this year was that the music has historically been a set of speakers and a DJ. But, between Baja Ha-has, a band contacted the organizers and asked if they could play the gig. And, they were awesome. Rolling Stones, Beatles, Neil Young, America, The Who, Led Zepplin . . . these guys could play music. The guitarist ripped off some great solos, and the singer hit all the notes . . . . It was spectacular music.

So, with a belly full of food, a cold cerveza in-hand, and good music, we danced until it was dark . . . . It seemed a little self-serving to be charity work, but that thought may have just been my Catholic within . . . . 😉

No responses yet

« Prev - Next »